|
Bangladesh
After MFA
Phases Out
Dr. Mustafizur
Rahman
|
Introduction
Global
trade in apparels
is expected to undergo
important changes
subsequent to the
full de-restriction
of quotas that took
place on January
1, 2005 following
the completion of
the Multi-Fibre
Arrangements (MFA)
phase-out under
the WTO Agreement
on Textiles and
Clothing (WTO-ATC).
The phase-out of
the MFA is expected
to have major ramifications
for trade in apparels
worldwide and for
Bangladesh, an important
global exporter
of apparels. Over
the years, the Ready
Made Garment (RMG)
sector of Bangladesh
has evolved into
the most important
export earning sector
of the country.
At present the sector
accounts for a significant
part of private
sector investment,
national employment
and gross domestic
output. However,
with the completion
of the phasing out
of the MFA, and
the consequent quota
de-restriction,
important changes
are likely to take
place in the global
business environment
in which Bangladesh's
export-oriented
(e-o) RMG sector
had been operating
until now. The paper
focuses on four
areas: the evolution
of Bangladesh's
e-o RMG sector and
its current state
of development;
the changing global
scenario in the
context of MFA phase-out;
Bangladesh RMG sector's
experience in view
of the first three
stages of MFA phase-out;
and coping strategies
Bangladesh will
need if it is to
match and sustain
the current performance
of the apparels
sector in the post-MFA
world.
Bangladesh's
Export-Oriented
Apparels Sector
Origin
The
quota regime under
the MFA was a crucial
factor in providing
the initial stimuli
to the emergence
of the e-o RMG sector
in Bangladesh and
in sustaining its
subsequent momentum
over the last decade
and half. The RMG
record also does
credit to Bangladeshi
entrepreneurs who
quickly learnt the
art of the business
from their quota-hopping
partners from South
Korea and Hong Kong.
Current e-o RMG
production is overwhelmingly
a Bangladeshi-private
sector dominated
activity. Domestic
policies including
bonded warehouse
facilities, duty
drawback incentive,
cash compensation
scheme, and the
facility of procuring
raw materials --
mainly fabrics --
under back-to-back
Letters of Credit
(L/Cs) also played
an important role
in the growth of
the sector. Thus
a combination of
global opportunities,
private sector entrepreneurial
spirit and favourable
government policies
had combined to
stimulate the emergence
and thriving of
the e-o apparels
sector in Bangladesh.
Supporting
factors
In
the course of the
last decade, the
growth of domestic
supply capacities
was instrumental
in attracting major
global buyers to
Bangladesh who saw
locational advantage
in placing bulk
orders for mass-produced
apparels items.
This helped Bangladesh
emerge as a major
player in the global
apparels market.
In 2003 Bangladesh's
position as supplier
of apparels was
tenth in the U.S.
market, and second
in the EU market.
Preferential market
access in the EU
under the EC Generalised
System of Preferences
(GSP) Scheme, which
accorded Bangladesh
-- as a Least Developed
Country (LDC) --
zero-tariff and
quota-free access,
also provided Bangladeshi
exporters of apparels
crucial market access
advantage. There
was a relatively
secured market access
in the USA under
the MFA quota regime,
and duty-free, quota-free
market access in
the EU (while quotas
were imposed on
most of its competitors
from developing
countries). These
provided Bangladesh
an opportunity to
translate its low
wage-based comparative
advantage in the
production of apparels
into revealed comparative
advantage in the
global market.
Export
performance
Bangladesh's
export of apparels
rose from US$ 2.23
billion in FY1995
to US$ 5.69 billion
in FY2004, registering
an average robust
growth of 10.2 per
cent per annum.
In FY2004, out of
a total export of
US$ 7.60 billion,
US$ 5.67 billion
or 74.8 per cent
was contributed
by the country's
apparels sector
(46.5 per cent from
woven and 28.3 per
cent from knitwear
sub-sectors). In
recent years, about
90 per cent of incremental
export has been
accounted for by
export of apparels.
The ratio between
knitwear and woven
apparels in total
apparels export
from Bangladesh
changed from 18:82
in FY1995 to 38:62
in FY2004, underwritten
by an increasingly
strong market presence
of knitwear in the
European market;
thanks to strong
backward linkage
in the knitwear
sector, and preferential
market access in
the EU. Local value
retention is also
higher in the knitwear
sector, about 60
per cent, compared
to an average of
30 per cent for
the woven sector.
Together the net
export earnings
from apparels would
be about US$ 3.0
billon.
Growing
importance
The
RMG sector's contribution
to Bangladesh's
balance of payments
and foreign exchange
reserves cannot
be exaggerated.
Bangladesh's RMG
sector employs about
1.8 million workers
in 3600 factories,
which is about one-fourth
of the number of
employees engaged
in the manufacturing
sector. About 70
per cent of the
workers in the RMG
factories are women.
A study undertaken
by the Centre for
Policy Dialogue
(CPD), Dhaka, shows
that the e-o RMG
sector and related
upstream and downstream
activities are estimated
to contribute an
income of about
US$ 5.0 billion;
this was equivalent
to about 9 per cent
of Bangladesh's
current GDP. Comparatively,
over the same period
Bangladesh's net
disbursement of
aid was to the tune
of only about US$
800 million. Hence,
it is not difficult
to understand why
a scrutiny of the
possible implications
of the impending
change in the global
apparels trade regime
in the context of
the phase out of
the MFA is of such
critical importance
to Bangladesh.
Post-MFA
Scenario
Looming uncertainty
It is to
be noted in this
context that if
the phase-out under
the MFA had been
evenly distributed,
its possible implications
would have been
relatively clearer
by now. However,
because the quotas
are back-loaded,
most of the apparel
categories presently
under MFA quota
were derestricted
only at the last
stage of the phase-out
i.e., January 01,
2005. Consequently,
for countries such
as Bangladesh, for
most of the quota
categories exported
by it at present,
the de-restriction
has begun only recently.
In the EU, where
Bangladesh has enjoyed
quota-free market
access, for most
of these same categories
of apparels, quotas
will remain for
its non-LDC competitors.
Accordingly, in
case of Bangladesh,
as for many other
countries, the thrust
of the impact of
MFA quota de-restriction
was felt all at
once, in January
2005. This is one
of the major reasons
behind the looming
uncertainty in the
context of the post-MFA
global trading regime
in apparels.
Global
apparels market
The
challenge of facing
the MFA phase-out
is being reinforced
by a number of other
important developments
in the global apparels
market. These are
likely to amplify
the challenges of
quota de-restriction
for countries such
as Bangladesh.
China's accession
to the WTO in November
2001, which allowed
it to export apparels
to the U.S., EU
and other markets
on Most Favoured
Nation (MFN) basis,
will have a major
impact on global
trade in apparels.
This is particularly
important for Bangladesh
since China exports
many apparels items
in which Bangladesh
has traditionally
enjoyed strong market
presence in the
USA and the EU.
New entrants to
the global apparels
market such as Vietnam,
Cambodia and Lesotho
are also expected
to pose a formidable
challenge to Bangladesh
in some of its traditional
markets of mass
produced apparels.
The global trading
regime in apparels
is also changing
very significantly:
fashion seasons
are becoming shorter
and buyers are no
longer ready to
wait for 90-120
days after placing
export orders. In
the post-MFA period,
ability to shorten
the lead-time is
likely to become
crucial for being
considered as a
possible source
by buyers. At present
Bangladesh has a
strong backward
linkage in knit-segment
of the e-o RMG sector,
with 80 per cent
of the knit-fabrics
being sourced from
local knitting units.
However, in case
of woven-segment,
only 15 per cent
of the fabrics required
by the RMG industry
can be met from
local sources, with
the rest (85 per
cent) being imported
from countries such
as India, Pakistan,
Hong Kong and Taiwan.
A relatively longer
lead-time is becoming
an important constraining
factor for Bangladesh
in the context of
quota phase-out
since buyers will
be free to import
apparels from fabric-producing
countries capable
of supplying export
orders on short
notice. China, Pakistan
and India are likely
to take advantage
of this situation.
The average price
of apparels items
is likely to fall
considerably once
the quota premium
goes following quota-derestriction.
Competitive pressure
will lead to erosion
of quota-premium
and push prices
down; the signs
are already there
in the global market.
Consequently, Bangladeshi
exporters will be
forced to reduce
their offer prices
for apparel items.
A number of recent
market access initiatives
have provided preferential
market access to
many of Bangladesh's
competitors, particularly
in the U.S. market
where Bangladesh
does not enjoy duty-free
access. Such initiatives
include regional
trading alliances
such as NAFTA, bilateral
FTAs and other preferential
arrangements such
as US-Vietnam trade
agreement and, more
particularly, non-reciprocal
regional initiatives
such as the AGOA,
and the CBI. Mauritius
and the Lesotho,
which produce some
mass produced items
similar to Bangladesh's,
have been able to
take advantage of
the preferential
treatment under
the AGOA, particularly
due to the derogation
in terms of the
Rules of Origin
(RoO).
Further lowering
of the MFN tariffs
under the ongoing
negotiations on
non-agricultural
market access (NAMA)
is likely to lead
to a gradual erosion
of the preferences
margin accrued to
countries such as
Bangladesh under
the various GSP
schemes.
Because of e-commerce
and introduction
of IT in the apparels
trade, the buyer-customer
relationships and
the nature of apparels
business are undergoing
important changes.
In all likelihood
the role of buying-houses,
which have traditionally
been a crucial part
in apparels business
in Bangladesh will
be significantly
diminished. In future
apparels trade retailer-producer
direct contact will
be the norm of the
day. As a result,
producers will be
expected to take
more responsibility
in terms of design
and quality of the
apparels products.
Bangladesh's current
buying-house intermediated
apparels trade will
also need to take
into account this
evolving buyer-producer
relationship. Consequently,
the role of forward
linkage and direct
marketing channels
is also becoming
very important for
Bangladesh's competitive
presence in the
global market.
Pressure on RMG
units to comply
with various standards,
including environmental
standards, security
concerns of importing
countries, Social
Accounting standards
such as SA-8000,
are also expected
to increase significantly.
While these are
likely to push up
the cost of production,
their non-compliance
will mean that buyers
will be reluctant
to place orders
with those factories.
Thus, compliance
issues are likely
to become important
for Bangladesh's
e-o RMG units, and
this is likely to
increase the cost
of doing business
in apparels.
The upshot of the
above discussion
is that there are
other important
factors at play,
along with quota-derestriction.
The impact of all
these factors will
come into play from
the beginning of
2005, and gradually
unfold over the
subsequent months
and years.
MFA
Phase-Out: The Emerging
Scenario
Early signals
and major competitors
The major impact
of MFA phase-out
will be felt after
the final phase-out
in January 2005
and it is too early
to make an assessment.
However, the early
signals stemming
from the first three
phase-outs are already
becoming visible;
and these signals
are quite disquieting
for Bangladesh.
Bangladesh's export
of apparels to the
U.S. market has
come down from US$
1956 million to
US$ 1629 million
between FY2002 and
FY2004. This drop
down has also taken
place in categories
which have not been
derestricted, substantiating
the argument that,
in the new trading
regime in apparels,
factors other than
quota derestriction
are also at play,
including China's
enhanced entry into
the U.S. market,
following quota
derestriction. A
recent study by
the American Textile
Manufacturing Institute
(ATMI) shows that
China's shipments
of apparels categories
that were removed
from quota control
has increased by
an average of 794
per cent (in volume
terms) since 2001.
China's share in
U.S. import of quota-derestricted
items has gone up
from 9 per cent
to 65 per cent (as
of March, 2005).
The corresponding
share for Bangladesh
has also come down
from 7 per cent
to 2 per cent.
An ongoing study
at CPD, which examines
the impact of the
MFA phase-out under
the first three
stages, provides
an indication of
the challenges for
Bangladesh's apparels
industry. In the
third stage of the
phase-out, in January
2002, out of the
31 quota categories
for which there
were quotas on Bangladesh's
exports to the US
market one quota
category was derestricted
i.e. category 847
(trousers, breeches
and shorts). Bangladesh's
export of this category
fell from US $22.81
million in 2001
to $16.04 million
in 2002, and to
US$ 14.92 million
in 2003 (by 29.7
per cent and 34.6
per cent respectively).
China's export of
this same category
went up from $89.9
million to $559.9
million between
2001 and 2003. In
2001, prior to the
third stage of the
phase-out, Bangladesh
had exported US$
354.29 million worth
of apparels to the
US market in all
categories which
were integrated
in the first three
phases. In 2002
and 2003 export
of these derestricted
items fell to US$
263.27 million and
US $214.30 million
(a decrease of 25.7
per cent and 39.5
per cent compared
to 2001).
In view of the above,
it is significant
to note that China's
export of category
239 (babies garments),
which was derestricted
in January 2002
(Bangladesh did
not have any quota
for this item),
went up from US$
120.70 million to
US$ 867.33 million
between 2001 and
2003 (an increase
by 618.6 per cent).
Bangladesh's exports
of this item came
down from US$ 96.82
million to US$ 66.48
million over the
corresponding period
(a decrease of 31.3
per cent). Similarly,
in the case of another
item, category 350/650
(robes, dressing
gowns), China's
exports rose exponentially
from US$ 33.68 million
to US $199.31 million
(an increase of
491.9 per cent),
while Bangladesh's
exports came down
from US$16.34 million
to US $11.51 million
(a decrease of 29.6
per cent). Thus,
the China factor
is becoming a critical
variable, and its
importance as a
major apparel exporter
is likely to increase
manifold in the
post-MFA period.
Bangladesh's
relative strengths
Low
wages have traditionally
been a major strength
of Bangladesh's
labour-intensive
apparels sector.
The hourly wage
rate in Bangladesh's
apparels sector
is lower than those
in China and Sri
Lanka (US$ 0.39
as compared to US$
0.69 and US$ 0.48
respectively); however,
wage rate of other
competitors such
as Pakistan and
India are somewhat
similar to Bangladesh's,
being US$ 0.41 and
US$ 0.38 respectively
(USITC, 2004). As
data shows, between
1997 and 2004 average
price of Bangladesh's
Knit-RMG has come
down from US$ 27.72
per dozen to US$
23.45 per dozen,
a fall of 15.4 per
cent; for Woven
RMG average price
has come down from
US$ 41.87 to US$
39.1, a fall of
6.6 per cent. In
recent years, the
growth in export
earnings from apparels
sector has been
possible by expansion
of export volume:
volume-wise export
of apparels has
increased from 53.45
million dozens to
90.49 million dozens
for woven RMG, and
from 27.54 million
dozens to 91.60
million dozens for
knit-RMG between
1997 and 2004. Bangladesh's
strength has traditionally
been the capacity
to supply mass produced
apparels items such
as T-shirts, basic
cotton shirts, pullovers
and jackets, sweaters,
and basic women's
wear. Falling prices
under competitive
pressure indicate
that if Bangladesh
is to sustain its
market presence,
it will need to
substantially enhance
productivity. It
is unlikely that
producers will be
able to squeeze
wages further. In
this context, the
government should
support recent initiatives
by some of Bangladesh's
exporters to move
upmarket to more
value added products.
A Fashion and Design
Institute has been
established to support
the e-o apparels
sector. The capacity
of this institute
and its linkage
with the RMG industry
need to be strengthened
further.
Performance
in the EU
Bangladesh's
export to the EU
has continued to
rise sharply in
recent years, notably
after quota derestriction
in the third stage
in January 2002.
Between FY2002 and
FY2004 export to
the EU has increased
from US$ 2411.5
million to $3652
million (or by about
51 per cent). This
growth was underwritten
both by the growth
of knitwear export
to the EU which
increased from US$
1019.7 million in
FY2002 to US$ 1780.6
million in FY2004,
and woven apparels
which registered
a growth from US$
1391.8 million to
US$ 1871.2 million
over the corresponding
period. However,
there is cause for
concern in the EU
market as well.
Bangladesh's export
of items for which
quota was derestricted
in the EU under
the first three
stages of MFA phase-out
has indeed come
down quite significantly
since 2002. As CPD
analysis bears out,
Bangladesh's export
to the EU, in the
17 quota categories
which have been
derestricted till
now, has come down
from US$ 204.2 million
to US$ 124.3 million
between 2001 and
2003, or by about
40 per cent. This
ought to be of much
concern to Bangladesh.
Strategies
for Post-MFA Era
Need for investment
Bangladesh
will need to take
energetic steps
to address the emerging
challenges from
the market place.
There is an increasing
sign of defensive
restructuring within
the Bangladesh's
RMG sector. Data
on import of textile
and RMG machineries
indicate that the
larger apparel units
are positioning
themselves to access
the opportunities
emerging from a
quota-free trade
regime in apparels.
However, the smaller
factories, many
of which have been
working on a sub-contract
basis until now,
may not be able
to survive under
the new environment.
This may lead to
a situation where
a smaller number
of well-organised,
technology-driven
factories, benefiting
from economies of
scale, compliance
assurance capacity
and competitive
strength, may come
to dominate the
country's apparels
sector. This may
lead to the exit
of a large number
of smaller firms,
meaning large-scale
lay-offs. Thus,
while the overall
export of apparels
may not decrease
significantly, at
least in the near
future, there may
be disproportionately
large-scale lay-offs.
In view of such
an outcome, some
stakeholders have
put forward the
proposal of a Contingency
Fund to be created
with support from
the government and
entrepreneurs' association.
This fund could
be utilised for
such activities
as skill upgradation
to enhance productivity,
re-skilling of workers
to enable them to
search for alternative
income generating
opportunities, and
for providing credit
facilities to redundant
workers. Consequently,
establishment of
strong backward
linkage in spinning
and weaving will
assume critical
importance for Bangladesh.
A CPD study shows
that an investment
of about US $5.0
billion will be
required to put
in place the required
backward linkage
industries: US $2.8
billion in spinning,
US$ 1.2 billion
in weaving and US$
1.0 billion in dyeing
finishing. A report
on 'Post-MFA Development
Strategy and Technical
Assistance for the
RMG Sector', prepared
by Gherzi Textil
Organisation, Switzerland,
for the Ministry
of Commerce (MOC),
Bangladesh has come
out with the proposal
that to meet the
challenges after
2004, it will need
to set up 45 Spinning
mills, 82 Weaving
mills, 81 Knitting
and Knit Processing
mills, and 51 Woven
Processing mills.
This will require
an investment of
US$ 2.3 billion.
Strengthening backward
linkage in textiles
is crucial for Bangladesh
in meeting the challenge
of post-MFA regime.
This is important
not only to enhance
the competitive
strength of Bangladesh
but also to reduce
the lead-time. There
are already signs
of ongoing technological
upgradation in Bangladesh's
apparels industry.
Over the past five
years (FY2000-FY2004)
about $800.0 million
worth of machineries
have been imported
for e-o apparels
and textile sectors
of the country.
However, technological
upgradation is mainly
concentrated in
the so-called 'smart
factories' which
refer to the relatively
and technologically
larger and more
advanced ones. There
is a need for a
comprehensive strategy
to strengthen both
backward linkage
in apparels, and
the state of technology
in the apparels
sector itself. Experts
have suggested that
the GOB should set
up a Technology
Upgradation Fund
for the apparels/textile
sectors to help
promote adoption
of new technology,
facilitate process
and product modification,
support upward movement
along the value
chain, provide credit
at favourable rates
and encourage other
productivity enhancing
initiatives. China
has been able to
bring down price
of apparels by about
44 per cent from
US$ 6.23 per square
metre to US$ 3.37
per square metre
once quotas on apparels
were removed in
2002. It will not
be easy for Bangladesh
to sustain such
downward pressure
on prices without
significantly raising
the productivity
in the country's
apparels sector.
Backward
and forward linkages
Global
trade in apparels
has traditionally
functioned under
buyer-driven supply
chains. However,
there are growing
signs that, while
under the quota
regime it was global
buyers who had come
to Bangladesh's
producers, under
a quota-free regime
Bangladeshi producers
will be required
to go to the global
buyers. Efficient
marketing channels
and direct contacts
with buyers are
likely to become
crucial factors
of market presence
in a post-MFA world.
Of no less importance
will be the issue
of substantially
bringing down the
lead-time. The days
of 90 days lead-time
will be over. Serious
effort must be made
to further strengthen
backward linkages
for producing fabrics,
particularly for
providing inputs
to the export-oriented
woven-RMG sector.
At the same time,
to reduce the lead-time
setting up of central
bonded warehouses,
to begin with for
fabrics that are
not produced in
Bangladesh, will
need to be given
serious consideration.
Efficient infrastructure
services and port
facilities, reduced
administrative hassles
and a conducive
investment environment
will be necessary
to bring down the
cost of doing business
in Bangladesh. Development
of land ports with
regional countries,
and Bangladesh's
seaports, where
the average turnaround
period is 5-6 days
compared to 1-2
days in other ports
in the region, must
be given top priority
if the lead-time
is to be effectively
reduced. Preferential
margins under the
various GSP schemes
are set to suffer
erosion as partner
countries bring
down their tariffs.
In view of this,
there should be
renewed effort towards
global zero-tariff
access under LDC-friendly
rules of origin
(RoO).
GOB
initiatives
The
Post-MFA Implementation
Team set up by the
Government of Bangladesh
has identified six
core areas for training
and skills upgradation:
(i) Productivity
Management, (ii)
Quality Management,
(iii) Compliance
Norms, (iv) Merchandising,
(v) Marketing, and
(vi) Inventory Management.
GOB estimates show
that these activities
will require an
amount equivalent
to $40.0 million.
However, till now
availability of
funds for these
activities has been
very low. There
is an urgent need
to mobilise domestic
resources and trade-related
technical assistance
(TRTA) from development
partners in support
of these programmes.
The government has
recently taken a
number of steps
to address the concerns
of the e-o RMG industry
of the country.
These include reduced
number of steps
in terms of customs
clearance from 56
to 12, has revised
schedule of down
payment for repayment
of loan by RMG entrepreneurs
and has eliminated
tax on electively
for the sector.
More
focus on winning
items
Analysis
carried out at CPD
to assess the export
performance of categories,
which have been
derestricted under
the first, second
and third phase-outs
of the MFA mandated
under the ATC shows
that even at the
10-digit level there
are apparel items
where Bangladesh
continues to enjoy
revealed comparative
advantage in the
global market. Bangladesh
has been able to
expand its exports
of a number of such
items after these
were derestricted.
For example, of
the 46 quota categories
derestricted in
the second phase,
Bangladesh exported
apparels items in
26 categories. Under
these quota categories,
112 apparel items
at 10-digit level
were exported by
Bangladesh. Total
earnings from exports
of these items have
risen from $86.4
million to $94.4
million between
1998 and 2002, with
a number of items
being able to make
significant gains.
Once imports of
such items are derestricted,
can expand export
in these apparel
items. Analysis
of unit price levels
bears evidence of
Bangladesh's competitive
strength in some
major categories,
primarily in such
items as mass-produced
shirts, men's wear,
jackets, sweaters,
etc. This competitive
strength should
allow Bangladeshi
exporters of these
particular items
to expand their
export. There is
no place for complacency
though. The present
upsurge of export
in some items, more
precisely knitwear
items, and more
particularly, in
the European Union,
bears this out.
It should be noted
here that quotas
are still in place
on most of the categories
where Bangladesh
is demonstrating
strong growth in
the EU and Bangladesh's
exporters taking
advantage of the
quota-free access
to the EU market.
Analysis shows that
there are a number
of apparel items
where it will be
extremely difficult
to sustain the competitive
pressure from suppliers
in China, India,
Vietnam, Mauritius,
Turkey and some
of the Caribbean
countries once the
quotas are gone.
China
in the rear-view
mirror
It
is true that under
China's WTO accession
provisions, the
U.S. may take recourse
to safeguard measures
against the surge
of imports of apparels
from China if this
growth is perceived
to have caused disruption
and serious material
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